Samar J. Kalita, Ph.D. in Materials Science, Washington State University, Pullman, Washington

 

Abstracts of peer-reviewed articles published in referred journals and revered conference proceedings

 

 

1.     S. J. Kalita, D. Rokusek, S. Bose, H. L. Hosick, A. Bandyopadhyay.  Effects of MgO-CaO-P2O5-Na2O-based additives on mechanical and biological properties of hydroxyapatite.  Journal of Biomedical Materials Research Part A, Vol. 71A, Issue I, 2004:35-44.

 

In this research, we improved densification, hardness and compression strength of synthetic hydroxyapatite (HAp) ceramics by introducing small quantities of MgO-CaO-P2O5-Na2O-based sintering additives.  Biological properties of HAp were not altered by this procedure.  Phase analyses were done using a Philips Xpert fully automated diffractometer with Co K-alpha radiation to understand the influence of additives on phase purity in the final products.  All compositions were characterized at green and sintered densities, to understand the influence of additives on densification.  Some of the compositions showed more than a 40% increase in Vickers microhardness compared to pure HAp processed under the same conditions.  Improvement in compression strength was also detected in some compositions.  In vitro biological testing utilized a modified human osteoblast cell line to test biocompatibility, cell-attachment and cell proliferation.  All these compositions were found non-toxic and biocompatible.  Our results indicate that MgO-CaO-P2O5-Na2O based sintering additives can be used to improve both mechanical and biological properties of HAp ceramics. © 2004 Wiley Periodicals, Inc. J Biomed Mater Res 71A: 35–44, 2004. Key words: calcium phosphate; hydroxyapatite; sintering additives; bioactive ceramics; bone cells.

 

 

 

2.     S. J. Kalita, S. Bose, H. L. Hosick, and A. Bandyopadhyay. CaO-P2O5-Na2O-based sintering additives for hydroxyapatite (HAp) ceramics.  Biomaterials, 25; 2004:2331-2339.

 

We have assessed the effect of CaO–P2O5–Na2O-based sintering additives on mechanical and biological properties of hydroxyapatite (HAp) ceramics. Five different compositions of sintering additives were selected and prepared by mixing of CaO, P2O5, and Na2CO3 powders. 2.5wt% of each additive was combined with commercial HAp powder, separately, followed by ball milling, and sintering at 1250oC and 1300oC in a muffle furnace. Green and sintered densities of the compacts were analyzed for the influence of additives on densification of HAp. Phase analyses were carried out using an X-ray diffractometer. Vickers microhardness testing was used to evaluate hardness of sintered compacts of different compositions. A maximum microhardness of 4.6 (70.28) GPa was attained for a composition with2.5 wt% addition of CaO:P2O5:Na2O in the ratio of 3:3:4. Results from mechanical property evaluation showed that some of these sintering additives improved failure strength of HAp under compressive loading. Maximum compressive strength was observed for samples with2.5 wt% addition of CaO. Average failure strength for this set of samples was calculated to be 220 (750) MPa. Cytotoxicity, and cell attachment studies were carried out using a modified human osteoblast cell line called OPC-1. In vitro results showed that these compositions were non-toxic. Some sintering aids enhanced cell attachment and proliferation, which was revealed from SEM examination of the scaffolds seeded with OPC-1 cells. © 2003 Elsevier Ltd. All rights reserved. Keywords: Hydroxyapatite; Calcium phoshpate; Sintering additives; Bioactive ceramics; Bone cells

 

 

 

3.     S. J. Kalita, S. Bose, H. L. Hosick, and A. Bandyopadhyay. Development of controlled porosity polymer-ceramic composite scaffolds via fused deposition modeling.  Materials Science and Engineering: C, 23; 2003:611– 620.

 

This research is focused on development and fabrication of controlled porosity polymer-ceramic composite scaffolds, with 3-D interconnectivity designed to promote richer supply of blood, oxygen and nutrients for healthy in-growth of bone cells. Particulate-reinforced polymer-ceramic composites were developed by high shear mixing of polypropylene (PP) polymer and tricalcium phosphate (TCP) ceramic. Processing aids were used to improve plasticity and processibility to the composites. Controlled porosity scaffolds were fabricated via the fused deposition process, one of the commercially available rapid prototyping (RP) techniques. These porous scaffolds were characterized for their use as bone grafts in terms of physical, mechanical and biological properties. Hg-porosimetry was performed to determine pore size and their distribution. Scaffolds with different complex internal architectures were also fabricated using this composite material. Tensile properties of neat PP (as received), PP with processing aids (without TCP) and PP-TCP composite (with processing aids) were evaluated and compared using standard dog bone samples. Uniaxial compression tests were performed on cylindrical porous samples with an average pore size of 160 Am and varying vol.% porosity (36%, 48% and 52%). Samples with 36 vol.% porosity showed the best compressive strength of 12.7 MPa. Cytotoxicity and cell proliferation studies were conducted with a modified human osteoblast cell-line (HOB). Results showed that these samples were non-toxic with excellent cell growth during the first two weeks of in vitro testing. © 2003 Elsevier B.V. All rights reserved. Keywords: Rapid prototyping; Bio-composites; Fused deposition modeling; Bone graft; Porous materials

 

 

 

4.     S. J. Kalita, S. Bose, H. L. Hosick, and A. Bandyopadhyay. Porous calcium aluminate ceramics for bone-graft applications.  Journal of Materials Research, Vol.17 No. 12; 2002:3042-3049.

 

Calcium aluminate scaffolds with controlled porosity were processed for bone-graft applications. Indirect fused deposition process was used to fabricate these structures. Phase analyses were done using x-ray diffraction technique on powdered samples of calcium aluminates at different compositions. Hg porosimetry was used to determine the pore sizes and the pore volumes present in these controlled porosity structures at different calcium aluminate compositions. Cylindrical samples were tested under uniaxial compressive loading as a function of composition and volume fraction porosity (VFP). Samples of 29% and 44% VFP (designed) with average pore size of 300 mm showed compressive strength between 2 and 24 MPa. Cytotoxicity and cell proliferation studies were conducted with a modified human osteoblast cell line (HOB). These materials showed good cell attachment and a steady cell growth behavior with HOB cells during the first three weeks of in vitro analyses. © 2002 Materials Research Society

 

 

 

5.     Hong, S.J., Bhatt, H., Suryanarayana, C., and Kalita, S.J., 2005. Synthesis of nano-size hydroxyapatite (HAp) powders by mechanical alloying. Advances in Bioceramics and Biocomposites, D. Zhu and W. M. Kriven, Editors; CESP, Vol. 26, Issue 6, p33-39. 

 

Nano hydroxyapatite (Ca10(PO4)6(OH)2, HAp) powders were synthesized by solid-state reaction of Ca(OH)2 and P2O5 mixtures in a high-energy SPEX 8000 shaker mill, using hardened steel vial and balls. The phase analysis was carried out using X-ray powder diffraction technique. Transformation of Ca(OH)2 and P2O5 mixture to HAp phase was first observed after 1 h of milling. The powder milled for 3 h showed prominently the presence of HAp phase. TEM analysis revealed that as-synthesized HAp powder was in the range of 20-60 nm. Measured quantities of synthesized nano-powders were pressed uniaxially in a steel mold to prepare dense ceramic structures for densification studies. These green structures were subjected to sintering studies at 1300 oC for 6 h when the highest sintered density of 3.17 g/cc was achieved.  © 2005 American Ceramic Society

 

 

 

6.     Bhatt, H., and Kalita, S.J., 2005. Synthesis and sintering studies of nanocrystalline hydroxyapatite powders doped with magnesium and zinc.  Advances in Bioceramics and Biocomposites, D. Zhu and W. M. Kriven, Editors; CESP, Vol. 26, Issue 6, p17-23.

 

In this research, we have synthesized nanocrystalline hydroxyapatite (Ca10(PO4)6(OH)2, HAp) powders doped with magnesium and zinc using the water-based sol-gel technique and characterized them. Calcium nitrate and triethyl phosphite were used as starting materials. These chemicals were dissolved in distilled water, separately, under vigorous stirring. As-prepared calcium nitrate sol was added drop wise into the hydrolyzed phosphite sol and then aged and dried. Dried gel was then crushed into fine white powders with the help of mortar and pestle and a measured amount of magnesium oxide and zinc oxide powders were added to the crushed amorphous powders, separately. Calcination was carried out at 250-500oC. Morphology of the powders was determined using transmission electron microscopy. TEM results revealed that the particle size diameter of powders were in the range of 5-10 nm. Phase analyses were carried out using powder X-ray diffraction technique. As-synthesized powders were also pressed uniaxially in a steel mold to prepare dense ceramic structures. These green structures were sintered at 1300oC for 6 h in a muffle furnace for densification. Highest sintered density of 3.29 g/cc was measured for magnesium-doped powder.  © 2005 American Ceramic Society

 

 

 

7.     S. J. Kalita, S. Bose, H. L. Hosick and A Bandyopadhyay.  Oxide Based Sintering Additives for HAp Ceramics. Ceramic Transactions, Vol. 147, edited by Veeraraghavan (V) Sundar, Richard P. Rusin, and Claire A. Rutiser (2003). 

 

With the increase in average age of the human population, the challenge of treating bone defects and repairs is rising and overall orthopedic market is growing.  Hydroxyapatite (HAp), a bioactive ceramic, is known for its excellent biocompatibility, but shows poor mechanical performance.  In our research, we have tried to improve mechanical performance of commercial HAp by introducing small quantities of various sintering additives.  A range of oxide based sintering additives were selected and prepared based on already reported results of their biocompatibility when tested individually or in addition with other materials.  Dense compacts were prepared using a uniaxial press mold with an average green density of 1.6 g/cc.  Results showed that some of these sintering additives significantly improved densification and hardness of synthetic HAp.  A maximum bulk density of 3.05 g/cc was reported.  Vickers micro hardness testing showed that there is 50% increase in the hardness of HAp with some of the sintering aids.  Cytotoxicity and cell proliferation studies were conducted using a modified human osteoblast cell-line (HOB).  In vitro testing with osteoprecursor cells (OPC1) showed that most of these compositions were non-toxic.  Microscopic observation revealed that OPC1 cells were anchored and attached on matrices of most of these compositions.  This paper will present physical, mechanical and cytotoxicity test results of different compositions of hydroxyapatite (HAp) with various sintering additives. © 2003 American Ceramic Society

 

 

 

8.     S. J. Kalita, J. Finley, S. Bose, H. L. Hosick and A. Bandyopadhyay.  Development of Porous Polymer-Ceramic Composites as Bone Grafts. Mat. Res. Soc. Symp. Proc. Vol. 726, Q5.8, 2002.

 

Biomaterials have made significant contributions to the advancement of modern health care and drug delivery industries. The present research is based on development of porous polymerceramic composite scaffolds using polypropylene (PP) polymer and tricalcium phosphate (TCP) ceramic for bone-graft applications. Three dimensionally interconnected controlled porosity scaffolds were fabricated using a fused deposition modeling (FDM) system. First, ceramic and polymeric materials were compounded under high shear using a torque rheometer. Compounded materials were then extruded to a 1.78mm diameter continuous filament using a single screw extruder. These filaments were used as a feedstock material for an FDM 1650 machine for direct fabrication of controlled porosity parts. Hg-porosimetry was done to determine pore size and their distribution in these structures. Tensile properties of neat composites and as received polymer were measured and compared using standard dog bone samples. Uniaxial compression tests were performed on cylindrical porous samples having average pore size of 160 µm and 36 vol% porosity. These samples showed an average ultimate compressive strength of 12.7 MPa.  Average compressive modulus was calculated as 263 MPa. Cytotoxicity and cell proliferation studies were conducted with OPC1 modified human osteoblast cell-line. It was found that composite matrices were non-toxic and they showed excellent cell growth with OPC1 cells.  Mat. Res. Soc. Symp. Proc. Vol. 726 © 2002 Materials Research Society

 

 

 

9.     S. J. Kalita, S. Bose, H. L. Hosick, S. A. Martinez and A. Bandyopadhyay. Calcium Carbonate Reinforced Natural polymer Composite for Bone Grafts.  Mat. Res. Soc. Symp. Proc. Vol. 724, N8.18, 2002.

 

Biomaterials have made significant contributions to the advancement of modern health care and drug delivery industries.  The present research is based on development of porous polymer-ceramic composite scaffolds using polypropylene (PP) polymer and tricalcium phosphate (TCP) ceramic for bone-graft applications.  Three dimensionally interconnected controlled porosity scaffolds were fabricated using a fused deposition modeling (FDM) system.  First, ceramic and polymeric materials were compounded under high shear using a torque rheometer.  Compounded materials were then extruded to a 1.78mm diameter continuous filament using a single screw extruder.  These filaments were used as a feedstock material for an FDM 1650 machine for direct fabrication of controlled porosity parts. Hg-porosimetry was done to determine pore size and their distribution in these structures. Tensile properties of neat composites and as received polymer were measured and compared using standard dog bone samples.  Uniaxial compression tests were performed on cylindrical porous samples having average pore size of 160 µm and 36 vol% porosity. These samples showed an average ultimate compressive strength of 12.7 MPa. Average compressive modulus was calculated as 263 MPa.  Cytotoxicity and cell proliferation studies were conducted with OPC1 modified human osteoblast cell-line.  It was found that composite matrices were non-toxic and they showed excellent cell growth with OPC1 cells.  Mat. Res. Soc. Symp. Proc. Vol. 724 © 2002 Materials Research Society